“BALA TEX“, we provide our customers with the best of – Price, Quality and service, which has helped us to sustain in this competitive fabric manufacturers in Salem, tamil nadu in India by supplying to the needs of domestic and international markets. We manufacture supply all kinds of poly viscose Fabric, printed fabrics, cotton grey fabrics, organic cotton fabrics, Better Cotton initiative, yarn dyed fabrics, linen fabrics, knitted fabrics, etc.
Production Process
BALA TEX, We are leading Fabrics manufacturer and supplier of Well managed company committed to customer care.
Doubling
In the Doubling process, thin single yarn is converted to double yarn for strengthening the yarn by using doubling machine.
Yarn dyeing
Initially, the yarn is soaked in soap water for 24 hours to remove the dirt and other foreign materials and after soaking, the yarn is taken for bleaching. Bleaching is carried out by
soaking the yarn in tanks mixed with bleaching agents and after completion of the process; the yarn is washed with normal water.
The hang dyeing machine tanks are filled with required quantity of normal water and required chemicals and dyeing agents are added. The temperature of the water is raised by oil circulation or direct steam injection. Fire wood is used as fuel. The required colours are added to the yarn and the dyeing process takes about 90 to 120 minutes per batch. After dyeing, the yarn is washed with normal water, and the yarn is taken for soaping for colour fixation in hot water for about 20 minutes in hang dyeing machines. The water is drained to the waste drainage lines. The wet yarn is taken to hydro extractors for removing the water in the yarn and taken for drying in the natural sunlight.
Winding
The yarn after drying is taken for winding in which the yarn is wounded to bobbins and cones. The winded yarn is taken for further process.
Warping
In warping, the winded yarn is wound to beams according to designed pattern (customized designs). Then the beams are taken for Weaving.
Weaving
The beams, which are wound with yarn are taken and placed in power looms where the designed pattern is already set. In power looms, the yarn is converted to final product (Towel or bed sheets) by weaving. The product obtained from weaving is taken for stitching and packing. The general process flow diagram of a typical unit for production of towels
Management Team
